Ergonomic Workspace Store
Abicor Binzel® Flange
Item Details
- The Alexander Binzel Corp robotic welding interface system consists of the 780.0691 and 780.0604 adapter flanges and the CAT3 PRO robot mount. The 780.0691 is a 15mm metallic intermediate flange designed for CAT2-HL or CAT3 mounts used with ABIROB W liquid-cooled torches. The 780.0604 is a 10mm plastic adapter flange used with ABIROB A360 or W systems to interface with ISO 9409-1-A50-d31.5 robot bolt patterns. The CAT3 PRO is an automated switch-off protection mount for MIG/MAG and TIG welding robots with external cable assemblies, available in CR (cylindrical release) and TR (conical release) versions.
Features
- Integrated safety switch for immediate robot stoppage during collision
- Tool Center Point (TCP) maintenance during swan neck and cable assembly replacement
- CAT3 PRO CR cylindrical release flange compatible with CAT2 bracket mounting
- CAT3 PRO TR conical release flange compatible with CAT3 and CAT2-HL bracket mounting
- Modular design for ABIROB W systems
- 100% backward compatibility with CAT2, CAT2-HL, and CAT3 systems
- Adjustable spring tension based on tool weight
- Dirt protection sealing
Specifications
- MPN 780.0691 Thickness: 15 mm
- MPN 780.0604 Thickness: 10 mm
- MPN 780.0604 Material: Plastic
- MPN 780.0691 Material: Aluminum or Steel alloy
- MPN 780.0604 MIG Amperage Range: 290 - 360A
- MPN 780.0604 MIG Wire Size: .030" - .062"
- MPN 780.0604 Cooling Method: Air Cooled
- CAT3 PRO Dimensions: Ø 77 mm, height 106 mm
- CAT3 PRO Weight: 960 g (excluding holder and flange)
- Resetting Accuracy (TCP): ± 0.04 mm (at 400 mm distance from robot flange)
- Collision Deflection (X, Y): 1.2°–1.5° switch point; approx. 7° maximum deflection
- Collision Deflection (Z): 1.3–1.6 mm switch point; 5 mm maximum deflection
- Load Capacity (Safety Cut-out): Max. 30 V DC / 100 mA
- Protection Class: IP 21
- Operating Temperature: -10°C to +55°C
- Storage/Transportation Temperature: -10°C to +55°C
- Relative Humidity: Up to 70% at 20°C
- Interface Standard: ISO 9409-1 (A50 and A31.5 patterns)
- Spring Sizes: XL, L, M, and optional S
- Mounting Compatibility: CAT2, CAT2-HL, CAT3, CAT3 PRO
Applications
- Automated MIG/MAG welding
- TIG welding processes
- Automotive Tier 1 and Tier 2 body-in-white welding
- Chassis welding
- Commercial vehicle construction (earth-moving equipment, containers)
- High amperage welding up to 600A
- Over-arm robot configurations (FANUC ARC Mate M-6i 40mm bolt circle)
- Industrial robotic systems requiring collision protection
Product Attributes
Product Type
» FlangeFREQUENTLY ASKED QUESTIONS
Browse common questions below, or contact our team for additional assistance and support.
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Why is ErgoSpec so popular?
ErgoSpec has firmly established itself as a leading provider of ergonomic workspace solutions in the United States, thanks to our comprehensive approach in addressing ergonomic needs. Our unique "one-stop shopping" model means clients are not only advised on the necessary ergonomic changes but also have access to a vast array of ergonomic products, perfectly tailored to fit their needs. Our focus on creating ergonomic workspace environments has led to the design and distribution of over 50,000 products, ensuring that we meet various problem-solving demands across different industries. By prioritizing health, wellness, and injury prevention in working environments, we’ve been able to help clients optimize their ergonomic workspaces. This dedication to providing an ergonomic workspace that meets modern standards allows us to set ourselves apart. The result is a healthier, more productive work environment that’s consistent with today's industry standards. Looking to enhance your workspace ergonomically? Explore our offerings today and discover the difference an ergonomic workspace can make!
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Where can I find ergonomic workspace solutions in the United States?
If you're seeking top-notch ergonomic workspace solutions in the United States, ErgoSpec is the answer. We specialize in creating tailored ergonomic environments that promote employee health and productivity. Our consulting services paired with a wide range of ergonomic products ensure seamless implementation. Ready to optimize your workspace? Contact us today for a consultation!
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What are the key benefits of ergonomic spaces?
Ergonomic spaces are designed to minimize discomfort and reduce the risk of workplace injuries. By incorporating ergonomically designed furniture and accessories, alignment and posture are improved, significantly decreasing stress on the body. This approach not only prevents musculoskeletal issues but also enhances overall employee well-being, leading to increased job satisfaction and productivity. Want to explore ergonomic solutions? Visit our website for more details!
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How can ergonomic training improve workplace productivity?
Ergonomic training focuses on educating employees about best practices for maintaining comfort and efficiency at work. By understanding how to properly use ergonomic tools and maintain good posture, employees can perform their tasks more effectively with less strain and fatigue. This education leads to a healthier workforce and helps reduce absenteeism, ultimately boosting productivity. Interested in our training programs? Reach out to us for more information!
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How does ErgoSpec determine the right ergonomic products for my business?
At ErgoSpec, we start by conducting a thorough assessment of your workplace to identify any ergonomic issues or potential improvements. Based on this analysis, we recommend specific products that best suit your needs, considering both functionality and budget. Whether it's custom-designed furniture or specialized tools, our goal is to provide solutions that enhance your workspace. Let's get started on your ergonomic upgrade; contact us for a consultation!
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Can ErgoSpec help with injury prevention in the workplace?
Yes, ErgoSpec is dedicated to promoting workplace safety through our comprehensive ergonomic solutions. By focusing on injury prevention strategies, we help create a safer work environment. Our approach includes ergonomic assessments, product recommendations, and employee training, all aimed at reducing work-related injuries. Want to learn more about our injury prevention services? Get in touch with us today to find out how we can help!
