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Bug O Systems Dual Gun Digital Fillet Welder Compact 120 V AC
Item Details
- The Bug-O Systems KBUG-2000 is a portable, digital, dual-torch fillet welding tractor designed for automated straight-line horizontal fillet welding. This magnetic travel carriage simultaneously manages two welding guns to fillet weld both sides of a stiffener, providing uniform heat input and regulated travel speed to eliminate excessive weld deposition.
Features
- Dual Torch Management: Two independent weld contactor enable switches to activate one or both torches simultaneously
- Welding Modes: Continuous Weld and Intermittent (Stitch) Weld
- Stitch Welding Programming: User Defined (Weld length/Non-weld length) and Total Length (Automatic stop)
- Programmable Parameters: Adjustable puddle build-up time at start and crater fill time at end of weld
- Auto-Memory: Automatically stores travel settings after power-down
- Safety Systems: Drive motor overload protection and built-in limit switches to stop travel and welding
- Magnetic Release: Handle-actuated manual release for positioning
- Drive System: Gear-driven carriage for harsh environments
- Construction: Lightweight aluminum-based carriage
- Torch Compatibility: Supports straight barrel or gooseneck guns with quick-release gun clamps
- Integrated Controls: Cycle start/stop, travel direction switch, and speed/selector dial
- Tracking: Guide wheels track the web or flange of the workpiece
- Accessory Compatibility: 450 Amp Gun/Lincoln 3/4" (SBG-450-L-) for LN7, LN8, LN9, LN25, LN742, Synergic 7 & LN10
- Accessory Compatibility: 450 Amp Gun/Lincoln Std. (SBG-450-T-), Miller (SBG-450-M-), and Euro (SBG-450-E-)
- Optional Kits: Magwheel Add-On Kit (KBUG-1067) for curved shapes and 30mm Magsquare (MSQ-150) for limit switch activation
- Guide Arm Kits: KBUG-2070-6 (6-8" flat bar stiffeners) and KBUG-2070-12 (8-12" flat bar stiffeners)
Specifications
- Power Input: 120 VAC / 50-60 Hz / 1 Phase
- Drive Motor: 24 VDC, 12 W, 5000 RPM (High torque, low inertia)
- Travel Speed: 0.3 to 37 in/min (0.1 to 95 cm/min)
- Net Weight: 23.1 lb (10.5 kg)
- Incline Capacity: Up to 75° incline
- Running Angle: Up to 10°
- Torch Angle: 45° (Standard adjustable)
- Max Stiffener Height Clearance: 11.8 in (300 mm)
- Wheel Temperature Rating: Up to 400°F (204°C)
- Pulling Power: High-strength permanent magnets
- Control System: Closed-loop speed control
- Display: Digital speed display (in/min or cm/min) and parameter display
Applications
- Shipbuilding stiffener welding
- Large-scale structural fabrication
- T-beam or web stiffener welding (simultaneous dual-side)
- Large plate fabrication (floor plates or decks)
- Repeatable automated stitch welding for structural reinforcement
- Long-seam horizontal fillet welds
Product Attributes
Product Type
» Dual Gun Digital Fillet Welder Compact 120VPower Source
» 120 V ACTrade Name
» K-BUGFREQUENTLY ASKED QUESTIONS
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Why is ErgoSpec so popular?
ErgoSpec has firmly established itself as a leading provider of ergonomic workspace solutions in the United States, thanks to our comprehensive approach in addressing ergonomic needs. Our unique "one-stop shopping" model means clients are not only advised on the necessary ergonomic changes but also have access to a vast array of ergonomic products, perfectly tailored to fit their needs. Our focus on creating ergonomic workspace environments has led to the design and distribution of over 50,000 products, ensuring that we meet various problem-solving demands across different industries. By prioritizing health, wellness, and injury prevention in working environments, we’ve been able to help clients optimize their ergonomic workspaces. This dedication to providing an ergonomic workspace that meets modern standards allows us to set ourselves apart. The result is a healthier, more productive work environment that’s consistent with today's industry standards. Looking to enhance your workspace ergonomically? Explore our offerings today and discover the difference an ergonomic workspace can make!
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If you're seeking top-notch ergonomic workspace solutions in the United States, ErgoSpec is the answer. We specialize in creating tailored ergonomic environments that promote employee health and productivity. Our consulting services paired with a wide range of ergonomic products ensure seamless implementation. Ready to optimize your workspace? Contact us today for a consultation!
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What are the key benefits of ergonomic spaces?
Ergonomic spaces are designed to minimize discomfort and reduce the risk of workplace injuries. By incorporating ergonomically designed furniture and accessories, alignment and posture are improved, significantly decreasing stress on the body. This approach not only prevents musculoskeletal issues but also enhances overall employee well-being, leading to increased job satisfaction and productivity. Want to explore ergonomic solutions? Visit our website for more details!
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Ergonomic training focuses on educating employees about best practices for maintaining comfort and efficiency at work. By understanding how to properly use ergonomic tools and maintain good posture, employees can perform their tasks more effectively with less strain and fatigue. This education leads to a healthier workforce and helps reduce absenteeism, ultimately boosting productivity. Interested in our training programs? Reach out to us for more information!
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How does ErgoSpec determine the right ergonomic products for my business?
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Can ErgoSpec help with injury prevention in the workplace?
Yes, ErgoSpec is dedicated to promoting workplace safety through our comprehensive ergonomic solutions. By focusing on injury prevention strategies, we help create a safer work environment. Our approach includes ergonomic assessments, product recommendations, and employee training, all aimed at reducing work-related injuries. Want to learn more about our injury prevention services? Get in touch with us today to find out how we can help!


