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D/F Machine Specialties® All DF Welding Guns .062" - 1/8" Nozzle

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Product Details

Item Details

  • The DF Machine Specialties 45129 is a heavy-duty, water-cooled gas nozzle designed for Series A8 robotic MIG torches. It utilizes Water-Cooled-to-the-Tip technology where the copper gas cup is threaded into a water-cooled nozzle assembly, providing both internal and external cooling to the contact tip and nozzle body to manage extreme heat in automated welding environments.

Features

  • Water-Cooled-to-the-Tip technology for internal and external cooling
  • Internally water-cooled exterior nozzle assembly
  • Threaded copper gas cup construction
  • Elimination of bulky external water lines to prevent heat damage or snagging
  • Increased contact tip life up to 14 times longer than non-cooled variants
  • Compatible with 122 slip-in copper tips or CrZr threaded tips
  • Heavy-duty construction for 100% duty cycle robotic applications
  • Check valves in docking spool to retain residual water during nozzle removal
  • POSIT Ring for positive location in mounting brackets to maintain dimensional stability

Specifications

  • Manufacturer: DF Machine Specialties
  • Part Number: 45129
  • Torch Series Compatibility: Series A8
  • Nozzle Type: High Capacity (Series A)
  • Outer Diameter (OD): 1.445"
  • Material: Copper
  • Current Rating (Standard): 650 Amps (Continuous Duty)
  • Current Rating (Dual Power Cable): 850 Amps (Continuous Duty)
  • Temperature Resistance: Up to 900°F (482°C)
  • Cooling Flow Rate: 3 quarts/min (approx. 0.75 GPM)
  • Minimum Chiller Flow Rate: 1 gallon per minute (per inner body)
  • Chiller Pressure Range: 40 psi - 80 psi
  • Recommended Chiller Capacity: 30,000 BTU/hr
  • Maximum Water Outlet Temperature: 27°C (80°F)
  • Wire Diameter Range (Hard/Cored): .030" - 5/32"
  • Wire Diameter Range (Aluminum): 3/64" - 1/8"
  • Length (with 8" Nozzle Assembly): 12.25"
  • Gas Cup ID Range: 11/16" - 1"

Applications

  • High-current single arc robotic MIG (GMAW) welding
  • Hardbanding of drill pipe casing tool joints, collars, and heavy weight pipe
  • Submerged Arc Welding (SAW) conversion (requires thread seals 14871 or 14872)
  • Automated welding with 1000°F preheat requirements
  • High deposition or continuous duty cycle welding
  • Welding of aluminum, steel, stainless steel, stellite, inconel, and flux-cored wires
  • Compatible with Lincoln NA-3, NA-4, NA-5, and NA-5R feeders
  • Compatible with Miller OBT 600 and OBT 1200 torches
  • Replacement alternative for Linde/ESAB ST12 and HW13 torches

Product Attributes

Product Type

» Nozzle

MIG Gun Model

» All DF Welding Guns

MIG Wire Size

» .062" - 1/8"
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D/F Machine Specialties® All DF Welding Guns .062" - 1/8" Nozzle
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