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D/F Machine Specialties® All DF Welding Guns 1/16" Contact Tip

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Product Details

Item Details

  • The DF Machine Specialties 10935 is a slip-in current contact tip designed for MIG (GMAW) welding applications using 1/16" (1.6 mm) aluminum wire. It is engineered for heavy-duty automated, robotic, and manual welding environments requiring high deposition and extended arc times.

Features

  • Collet Action Locking: Secured by #18262 collet nut to increase surface contact with electrode inner body
  • Double Life Rotation: Tip can be rotated clockwise to reveal a new wear point, doubling consumable life
  • Quick Change System: Quarter-turn removal allows for tip replacement in seconds
  • Thick-Walled Design: Functions as a high-capacity heat sink to conduct heat away from the arc source and prevent wire burn-back
  • Built-in Wire Straightening: Integrated features to straighten wire as it exits the tip for improved placement accuracy
  • Smooth Bore Finish: Machined interior surface to prevent aluminum wire shaving and bird-nesting
  • Threadless Design: Eliminates traditional threaded connections to improve electrical and thermal transfer
  • Identification Marking: Each tip is marked with the compatible wire diameter
  • High Electrical Conductivity: 122 DHP copper alloy reduces resistance at the transfer point for consistent arc starts

Specifications

  • Part Number: 10935
  • Body Diameter: 5/16" (7.94 mm)
  • Wire Compatibility: 1/16" (1.6 mm) Aluminum
  • Inside Diameter (ID) Tolerance: +/-0.003"
  • Recess / Set-Back: 1/8" (3.175 mm)
  • Current Capacity: 450 Amps (Continuous Duty)
  • Material: 122 DHP Copper Alloy (Extruded Copper Tubing)
  • Attachment Method: Slip-in (Non-threaded)
  • Required Accessory: #18262 Collet Nut
  • Cooling Requirement: 3 quarts per minute (water-chilled system recommended for high amperage)
  • Safety Standard: ANSI Z49.1
  • Manufacturing Origin: United States (Raw materials and production)

Applications

  • MIG (GMAW) Welding
  • Automated and Robotic Welding Systems
  • Heavy-Duty Industrial Welding (up to 450 Amps)
  • Long, Continuous Weld Lengths
  • Shipbuilding and Marine Fabrication
  • Automotive Automation
  • Heavy Manufacturing and Metal Fabrication
  • Mining and Energy Infrastructure
  • Steel Service Centers

Product Attributes

Product Type

» Contact Tip

MIG Gun Model

» All DF Welding Guns

MIG Wire Size

» 1/16"

Material

» Aluminum
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D/F Machine Specialties® All DF Welding Guns 1/16" Contact Tip
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