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Fronius USA 1.2 mm Contact Tip

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Product Details

Item Details

  • The Fronius 42,0001,1578 is an M10 High Quality (HQ) contact tip engineered for high-precision MIG/MAG welding. It is constructed from a specialized Copper-Chromium-Zirconium alloy to withstand extreme thermal and mechanical stresses in automated and robotic welding environments.

Features

  • CuCrZr alloy construction provides higher abrasive wear resistance compared to standard E-Cu tips
  • M10 thread provides increased surface area for electrical contact and heat dissipation
  • Precision-machined internal bore ensures centered wire positioning for robotic pathing accuracy
  • Resistance to "keyholing" effect caused by continuous wire friction
  • Optimized electrical conductivity for stable current transfer to 1.2mm wire
  • Thermal conductivity designed to transfer heat away from the tip face to the torch neck
  • Extended service life up to 2-3 times longer than electrolytic copper consumables
  • Reduced risk of wire burn-back and internal arcing within the gas diffuser

Specifications

  • Manufacturer Part Number: 42,0001,1578
  • Thread Size: M10 x 1.25
  • Wire Diameter: 1.2 mm (0.045")
  • Overall Length: 40 mm
  • Material Composition: Copper-Chromium-Zirconium (CuCrZr)
  • Classification: High Quality (HQ) / Heavy Duty
  • Heat Resistance: Maintains hardness up to 500°C
  • Packaging: 10 pieces per pack
  • Manufacturing Standards: ISO 9001, ISO 14001, ISO 45001
  • Country of Origin: Germany, Austria, or Czech Republic

Applications

  • Automated and robotic MIG/MAG (GMAW) welding
  • High-amperage spray-arc and pulse-arc welding
  • Flux-cored arc welding (FCAW) with 1.2mm wire
  • Welding of mild steel and stainless steel (CrNi)
  • Brazing applications using CuSi wires
  • Compatible with Fronius AW5000 water-cooled MIG torches
  • Compatible with Fronius TransSteel and TPS/i power sources
  • Compatible with Fronius Transpuls Synergic 2700, 4000, and 5000 systems

Product Attributes

Product Type

» Contact Tip

MIG Wire Size

» 1.2 mm
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