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Tregaskiss™ .045" Contact Tip

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was $93.25 Save 18%
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Product Details

Item Details

  • Industrial-grade Extra Heavy-Duty (EXHD) TOUGH LOCK™ MIG welding contact tip designed for 0.045 inch (1.2 mm) wire diameters. This consumable utilizes a dual-taper design to physically lock front-end components from the tip to the gooseneck, optimized for high-amperage robotic, automated, and semi-automatic Gas Metal Arc Welding (GMAW) operations.

Features

  • Dual Taper Technology: Precision-machined taper matches the retaining head to create a locked connection from the tip to the gun gooseneck
  • Vibration Resistance: Prevents contact tip from backing out or loosening during high-frequency robotic movements to minimize arc-tracking errors
  • Thermal Management: Tapered seating profile maximizes surface contact area to pull heat away from the tip orifice and maintain lower operational temperatures
  • Electrical Conductivity: Reduces electrical resistance for stable current transfer and prevention of micro-arcing inside threads
  • Mandrel-Drawn Manufacturing: Internal bore is drawn over a precision mandrel to maintain micro-tolerances for wire tracking
  • Burn-Back Prevention: Uniform internal diameter reduces wire feeding friction and shaving, cutting burn-backs by up to 50%

Specifications

  • Manufacturer: ITW Welding / Tregaskiss
  • Part Number: 603-20-45-25
  • Consumable Series: TOUGH LOCK™ Extra Heavy-Duty (EXHD)
  • Material Composition: High-Conductivity, Oxygen-Free Mandrel-Drawn Copper
  • Compatible Wire Size: 0.045 inches / 1.2 mm
  • Outside Diameter (OD): 0.375 inches (9.53 mm)
  • Connection Style: Threaded with Tapered Mating Interface
  • Duty Cycle Rating: Extra Heavy-Duty (EXHD)
  • UNSPSC Code: 20122106
  • Package Quantity: 25 items per package

Applications

  • High-Duty Cycle Manufacturing: Automotive assembly, heavy equipment fabrication, structural steel construction, and shipbuilding
  • Automated & Robotic Cells: Continuous production lines requiring minimal downtime for tip replacement
  • Welding Processes: High-amperage Spray Transfer GMAW and Flux-Cored Arc Welding (FCAW)
  • MIG Gun Compatibility: Tregaskiss TOUGH GUN™ robotic series (G1, G2, TA3, ThruArm G2, CA3)
  • Semi-Automatic Gun Compatibility: Bernard BTB, TGX, T-Gun, and Clean Air™ MIG Guns
  • Component Matching: Pairs with heavy-duty TOUGH LOCK retaining heads and diffusers (404-14 and 404-18 series)

Product Attributes

Product Type

» Contact Tip

MIG Gun Model

» Tregaskiss™ Tough Guns™

MIG Wire Size

» .045"
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